Control cabinet - S
Local control functions
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One disadvantage of solar power systems equipped with back-up protection is that they can only generate energy for immediate consumption. If there is no immediate use, the system regulates itself, resulting in production fluctuations and lower efficiency. As a result, the self-consumption ratio also remains low.
The control solution we offer is capable of directing the solar energy generated into the battery, taking local conditions into account. This allows the system to operate continuously and in a balanced manner, while significantly increasing the rate of self-consumption and utilizing renewable energy sources much more efficiently.
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In certain industrial systems, it is a fundamental requirement that neither the energy generated by solar panels nor that stored in batteries be fed back into the public grid. The EMS control unit continuously monitors the operation of the entire system and dynamically regulates the equipment based on data from the energy meters. As a result, the energy generated is used for local consumption under all circumstances, while feeding back into the grid is completely prevented.
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This feature offers a significant advantage where available grid capacity is insufficient or where it would be uneconomical to pay higher fees due to short-term power peaks. By incorporating energy storage, the system is able to balance the load, ensuring continuous and stable operation while avoiding costly grid expansion. A good example of this is the support of electric vehicle charging stations: the storage system dynamically assists charging when the network capacity alone is insufficient, ensuring that charging remains reliable and continuous without having to tie up unnecessary additional capacity.
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In the case of spot price energy contracts, it is particularly important to consciously manage intraday price fluctuations. Every day, our energy management system automatically queries the next day's electricity prices on the exchange, identifies off-peak and peak periods, and then creates a schedule based on this information. Accordingly, the system charges the battery from the grid during cheaper hours, so that internal consumption during more expensive peak periods can be covered by stored energy. This results in significant cost savings without having to change consumption habits.
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Our system is capable of receiving control signals from aggregators via the most common industrial communication protocols and executing them locally in real time. It effectively supports not only energy storage devices, but also gas engines and solar power plants. In addition to external commands, the built-in local control continuously monitors critical requirements such as protection against backfeed or compliance with network capacity limits. This ensures that external and local control always work in a coordinated and safe manner.
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Equipment connected to the control cabinet can be flexibly controlled using digital inputs, outputs, and relays. Automated control of various consumers or technological elements can be implemented based on unique logic. For example, in the event of excess solar energy, the hot water production system or a cooling compressor can be automatically switched on. Another practical example is when it is necessary to disconnect or automatically reconnect a motor circuit breaker or read its current status.
Technical Specifications
| General information | |
|---|---|
| Nominal AC voltage | 230 Vac / 0.5 A |
| Connections | 1 WAN RJ45 port 6 LAN RJ45 ports with internet access 1 terminal block RS-485 port 1 terminal block AC power supply |
| Uninterruptible power supply (UPS) | no |
| 4G LTE data connection | Yes (2 SIM slots, 1 SIM card included) |
| Internal data connection for controlled devices | Modbus TCP/IP, Modbus RTU |
| External data connection for remote control | MQTT, REST API, Modbus TCP/IP (+VPN option) |
| Controls and feedback | Remote monitoring: Remote adjustment of operating parameters, viewing of operating data |
| Dimensions and weight | 500 x 400 x 200 mm, ~13 kg |
| IP protection and material | IP54, Steel plate, RAL 7035 |
| Operating temperature | -25 to 45 °C (active ventilation, cabinet heating) |
| Accommodation | Indoors or outdoors, wall-mounted (mounting brackets included) |
| Warranty | 1-year warranty |
| Certificates | The control cabinet has a CE declaration of conformity (EN 61439-1/2, EN 60529, HD 60364-4-41, EN 61140), the built-in components have CE and appropriate certifications and have been integrated in accordance with the manufacturers' specifications. |
Control Cabinet - S Hardware Functions
Compact structure, robust design - Designed for industrial use
The outdoor control cabinet contains all the necessary components in a single, compact design: industrial control unit, 4G router, switch. For reliable operation, the cabinet is equipped with active fan cooling and heating, which prevents internal condensation. Thanks to the external mounting tabs, it can be quickly and easily installed directly in the environment of the controlled system.
4G router and external antenna
The 4G router integrated into the cabinet ensures device access even where no wired Internet connection is available. Thanks to its special switchover function, it automatically switches to mobile internet within 15 seconds in the event of a network failure, then switches back to the primary source once the main network (Ethernet WAN) is restored.
The router has two SIM slots: one for the user's own SIM card and the other for a card provided by us for emergency use. The latter allows us to provide remote assistance and access to device configuration even in the event of a network outage.
Switch with Internet access
This control cabinet contains a single integrated switch to which the devices to be controlled can be directly connected, provided they communicate via the Modbus TCP protocol. The switch is part of the network behind the router, so the devices also have Internet access. This is particularly advantageous if you want to use the manufacturer's own monitoring system or if the device needs to download regular updates from the internet. The structure created in this way is simple, quick to install, and provides the necessary flexibility to access local devices and cloud-based services.
Network watchdog (restart)
The control unit continuously monitors its own operation, and if any process freezes, it restarts itself via hardware. The same applies to the router and switch: if the connection is permanently interrupted, the watchdog function implemented in the control unit automatically interrupts the power supply to the device and then reconnects it. As a result, the system is highly likely to recover on its own, avoiding unnecessary trips to remote sites and quickly restoring operation.
